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Corrosion
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Over 50 Years of Specialized Experience in the Industrial Filter Market



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TRIPLE CORROSION RESISTANCE:

NOZZLE GUARD FILTERS FEATURE THE BEST CORROSION RESISTANCE available in the industry, so there is no worry that filter shells will rust and cause oil to leak into a customer's basement! 

Nozzle Guard starts with the heaviest guage steel shell, garber shell steel shell
                                                                                       Competitors' Shell                                      Nozzle Guard Shell    

Then  three  separate  corrosion  resistant  coatings  are  applied  to  the  shell,  giving  it Triple Corrosion Resistance.
1)  the shell is zinc-plated inside and out to provide galvanic protection to the steel underneath. galv shell
painted shell 2) the shell is next painted inside and out with a powder coating which meets Underwriters Laboratories Inc's specification DTOV2 for corrosion resistance. 
3)  the shell bottom (where water and sludge will settle to) is coated inside with a thick layer of urethane plastic plastic bottom

Now that Nozzle Guard has manufactured the most corrosion-resistant filter shell, do we stop our quest to provide our customers with the best security against an oil spill caused by a rusted-out filter? Of course not! To make sure that our Triple Corrosion Resistant shell reaches our customers in an undamaged condition, we have designed Nozzle Guard with NO METAL COMPONENTS INSIDE THE SHELL. Competitors' filters contain a metal spring which presses against the shell bottom. When the shell becomes weakened by corrosion, this spring can actually push right through the rusted shell bottom, causing fuel to leak out. Nozzle Guard requires no spring or other metal parts inside its robust shell. This means that there is no possibility that the coating inside the shell has been damaged by scratching from a metal spring or metal endcap (as used by competitors) during assembly of the filter. This exclusive Nozzle Guard  design assures users the very best corrosion resistance available!

ALL FUEL OIL CONTAINS WATER. The more water the fuel contains, the more likely that rust and corrosion will occur.  Excess water may be introduced into the fuel during storage and handling--rain may enter an open cap or vent, condensation may occur on the inside walls of a tank as it breathes in moist air. Outdoor tanks are especially susceptible to condensation problems. 

WHEN WATER ENTERS THE TANK, it settles to the bottom of the tank since it is more dense than water. In side discharge tanks (or tanks with floating suction or other elevated discharge point), water collects in the bottom of the tank where it causes corrosion of the steel tank bottom and speeds formation of sludge. During tank fills this settled material is stirred up so it can enter the suction line and proceed to the filter where it  causes corrosion of the steel filter housing and plugging of the filter element. In bottom discharge tanks, water and solids which enter the tank settle to the bottom and are discharged directly to the filter, where they will cause corrosion of the steel filter housing and plugging of the filter element.

CANISTER-TYPE FILTERS with replaceable elements (felt, gear-tooth, string-wound, etc.) typically have steel canisters which are re-used after elements are replaced. The canister may be damaged (bent) during dissassembly, and a bent canister can result in an oil leak. These unprotected steel canisters will rust through and leak in time and must be regularly inspected and replaced when required. Failure to do so may cause oil to leak into the customer's building. The shell of a Nozzle Guard Spin-on Filter is changed every time the filter is replaced, eliminating the time and mess required to inspect and/or replace a canister, and eliminating the ultimate failure of a canister in the years to come.

SOME COMPETITORS protect their filters from corrosion by plating the inside with a "sacrificial" material such as zinc ("galvanized"). The thin coating of zinc is oxidized preferentially to the steel. However once the thin layer of zinc is corroded, then the steel underneath begins to rust. In severe conditions (e.g., when a filter has significant amounts of free water in it) the zinc plating can be exhaused, and the steel filter shell can then rust through and leak. The shell of Nozzle Guard has the zinc coating protected by a barrier coating of UL approved material., plus plastic on the bottom, to prevent corrosion.

OTHER COMPETITORS  use a "barrier", or paint coating to protect their steel shells. The paint forms a barrier which keeps the corrosive agents (water and sludge) separated from the steel.  The problem with "barrier" protection is that if the barrier is damaged by scratching or cracking, the steel underneath has no protection and will rust. Or if oxidation is trapped under the coating, the coating can blister and expose the unprotected steel underneath. These competitive filters all contain metal components which can potentially scratch the barrier coating during filter assembly. Such scratches through the coating will cause corrosion. In fact, rusting at the point where the coating is damaged will occur at a faster rate than if the steel was unprotected, since the attack is focused at this point instead of over a wider surface. The shell of Nozzle Guard has a barrier coating which is UL approved (what spec does the coating on the filter you use meet?) and is protected from scratching by the exclusive Nozzle Guard design which has no metal parts inside the shell. If, in some unimaginable way, the barrier coating in a Nozzle Guard filter were damaged, the steel underneath is galvanically protected by the zinc coating underneath.

For the best in corrosion resistance, insist on Nozzle Guard with Triple Corrosion Resistance!

DON'T SETTLE FOR LESS!  USE ONLY NOZZLE GUARD FILTERS ON YOUR OIL BURNER.

 




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